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Author Topic: old subject new pics  (Read 681 times)
LynneinMD
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« Reply #15 on: November 12, 2009, 11:11:02 PM »

Awesome! I bet Mona's just glad to not have parts laying around the yard any more - what a difference from when you started.

I was really impressed by your clearance on the jackknife - you must have gotten the hookup doodad placed just perfectly.

Lynne
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Lynne in MD
DH John (ak96ss), DSs Zach and Jeremy, DD Kendra, Bob the wonder dog

2007 Outback 26RS, TV 2005 Dodge Ram 3500 Quad Cab SRW Cummins HO 5.9L aka the BHT (Big Honkin' Truck)
Non-camping rides: 2005 Dodge Durango Mommymobile, 2004 Mini Cooper S Commuter car, and 1991 BMW 318i Gadget car
Needing a new home because of the OB and BHT: 2006 Dodge Charger Daytona (perfect family car - 4 doors and a big trunk!)
rubrhammer
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« Reply #16 on: January 18, 2010, 11:44:36 PM »

Well its been 2-1/2 months since I loaded up the Vette and went to work on it. I think its time for a little update. The good news is that the body is now residing on the new chassis. dancing That move was made Sat. Here are some pics of the work up to this point.
The body had a red blaze under the paint that djdn't come off with paint stripper, soooooooooo it had to be wet sanded off.


 Of course the interior had to come out as well as all of the glass and dash so here is what is left. the heater has since left the party also and a new core and seals will be installed shortly. That wiring is going to go also, just haven't made the final decision on what to replace it with.

Now this was a job!!! A day and a half of scraping and scrubbing with solvent,scotchbrite and,soapy water and then thinner to get to this point

Then the steering box had to come out to do the fiberglass repair on the hole that was carved in the wheelwell for clutch linkage clearance because someone used the wrong throwout bearing. Looks a bit better here though. White in the tunnel is from grinding in the area of the shifter where there was also a bunch of glass cut out to get to the shifter bolts at some point in the past. Also had to patch near the driver's foot where yet ANOTHER hole was cut to access the bell housing bolts! I'm convinced that a butcher owned this car.


In NY we get snow in the winter and then we get salt laid down on the roads and then we get rust in our cars from the salt. Seeing as this is January we have had snow and salt so to keep the new chassis salt free on its journey to meet its body I had to wrap it up.

My driveway could stand to be a bit longer so once again I had to do the jack knife routine though not as sever this time

After more than 3 years the engine finally met its tranny. But before the tranny went in we opened it up and found some worn out parts, so after new syncros and a main bearing some seals and gaskets it got a coat of chrome aluminum then a coat of clear and a set of new mounting bolts and there it is.

The body came off fairly easy. We only missed 2 seat belt bolts. duno Of course that is after spending ALL day Friday grinding off, breaking off and removing body bolts. We built bracing in the interior to limit the amount of body flex during the lift. Gotta love those old bed spring frames.


while in the air we did some more 'glass work to the wheel well, floor and tunnel

OK, I'll admit that about this time I was REALLY getting excited. I've been doing good at keeping it in check up to this point.

Welcome to the wedding! They are now one. well, sort of....... the body mount kit was missing some parts so its going to take a few days for the rest to get her so we can cinch it all together.

At this point it became VERRRRRRRRRRRRRRRRRY clear that there is going to be a hood clearance issue with at least the alternator and possibly the throttle body so I'm back in procurement mode looking for C5 Corvette accessory mounts and intake.  Sad
but thats the way these projects go.

So there we are, I have a to do list of 18 items that will take at least a few weeks to accomplish. I started today by pulling the radiator core support and forming a new bottom rail for it. A bit of rust remediation you might say.
Later,
Bob
« Last Edit: January 19, 2010, 01:56:54 PM by jim » Logged

Bob <br />2003 27 RBS 2000 Silverado 1500 2wd ecsb<br />6 adult kids 5 grandkids 2 cats
clarkely
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« Reply #17 on: January 19, 2010, 09:16:13 AM »

Looks FreaKKin AWESOME!!!
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« Reply #18 on: January 19, 2010, 01:59:06 PM »

The project looks awesome Bob.
The write up and pics are pretty impressive too.
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Jim, Katrina, and Abbey.
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« Reply #19 on: January 19, 2010, 06:06:54 PM »

Thanks guys, comments appreciated.
 Here is the first thing that neds to be taken care of, do to the fact that the front of the body is supported by this assembly.
The core support with the spot welds cut out. I have a neat little tool that is similar to a hole saw but has only 3 teeth and a spring loaded center to locate in a punch mark. That is how the welds were cut out. Eastwood carries the tool if you ever need one, mine retired from my job with me.

Did you happen to notice that red circulator pump in the last pic? It weighs 8+# and dropped 5' off a shelf and hit me in the back of the head today while I was bent over clearing a spot to store a transmission Shocked. Needless to say I now have some aches and pain.

Here are the old and new parts. A guy that used to ride to work with me has a small hydraulic press brake that we formed the part on.


I have to make a pair of bushings to weld in the new channel and then its ready. The rest of the support will get sandblasted tomorrow if my headache is gone.
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Bob <br />2003 27 RBS 2000 Silverado 1500 2wd ecsb<br />6 adult kids 5 grandkids 2 cats
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« Reply #20 on: January 20, 2010, 12:55:13 AM »

Here's a brand new C5 bracket on Ebay for 75 bucks, but according to the listing, any LS1 bracket would be the same. I'd imagine looking for LS1 parts will be easier than C5 parts. LS1 should include all the 4th Gen Camaro's if i'm not mistaken.
Clicky
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Jim, Katrina, and Abbey.
2005 Chevy 2500HD CrewCab, shortBed.
6.0 4.10 Prodigy and Reese 16k Slider

2010 Springdale 249FWBHSSR
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Chili makes the world go around
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« Reply #21 on: January 20, 2010, 10:22:30 PM »

Thanks for looking that up for me Boss. I saw that one Monday also and was heading in that direction but on a whim I checked with Katech Engines yesterday morning and they had one that I snagged for $50 shipped. The Camaro and C5 brackets are quite a bit different. Camaro puts the Alt way down low and would likely interfere with my steering.
 One thing to mention is that all 3 are spaced a different distance in front of the block so I am ot out of the woods yet. I have a P/S pump here that looks like it will work in the C5 bracket with just a modification to the low pressure inlet pipe. I may get creative with the resevoir location and material which may require more or less mod to that pipe. I may need a different P/S pulley also. I'm told that the alternators won't interchange but until I get my new mount I won't be able to rule out using mine.
Here are the 3 basic styles of accessory mounts.
1st the truck / SUV which I started with

then the Camaro

lastly the C5 Corvette
« Last Edit: January 21, 2010, 12:24:30 AM by rubrhammer » Logged

Bob <br />2003 27 RBS 2000 Silverado 1500 2wd ecsb<br />6 adult kids 5 grandkids 2 cats
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« Reply #22 on: January 20, 2010, 11:09:56 PM »

Looking good there Rubbermallet. I'm not understanding something. The engines you are showing all look fuel injected. Is that what you plan on using? I didn't know there was such a difference in the small blocks which of course leads me full circle to why are you not using an old small block?

What about the harness, can you find one somewhere?  Buy and over accesorized harness and that is best. Lights and engine electrical are usually straight forward. Heaters, wipers, etc they get to be problems.
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« Reply #23 on: January 21, 2010, 12:18:49 AM »

Mike, what I bought for an engine is an '04 LM4 with under 100 miles on it. This is an aluminum block 5.3L from a GMC Envoy XL. I have the computer and harness for it and over time have weaned out what I don't need. I'm down to just setting up a power center for the engine harness which entails constant power to a few orange wires, switched power (with fuses and relays) to about 13 pink wires and tying into the ignition switch( which also needs replacing as the original fell apart while dismantling the dash).
 The under dash wiring has been HOT in a few places and spliced in a few more and the block going through the firewall has some bad connections in it. I'm seriously considering using a Kwikwire streetrod harness. I wired the car in my avatar and that was what the guy had for it and the harness was top notch quality and very complete. The kicker is that that route is half the cost of an OEM style replacement harness. As always cost is an issue wit hme and now as much as ever as today I discovered that the wiper motor is non-functional, to the tune of $300 to rebuild it. OUCH
Bob
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Bob <br />2003 27 RBS 2000 Silverado 1500 2wd ecsb<br />6 adult kids 5 grandkids 2 cats
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